In the field of modern precision manufacturing, sleeve turning and milling composite processing technology has become the preferred process for customized high-precision copper parts with its high efficiency, flexibility and high precision. This technology not only combines the dual advantages of turning and milling, but also realizes real-time monitoring and precise control of the processing process through intelligent CNC programming and powerful online detection functions, thereby ensuring that each copper part can meet the customer's stringent quality requirements.

Another highlight of sleeve turning and milling composite processing equipment is its powerful online detection function. The core of this function lies in the built-in sensor system of the machine tool, which can monitor key data in the processing process in real time, including but not limited to cutting force, cutting temperature, workpiece size and tool wear. These data are like the "eyes" of the machine tool, allowing the machine tool to perceive changes in the processing environment in real time, so as to make timely adjustments and ensure the stability and accuracy of the processing process.

Cutting force and cutting temperature are important indicators reflecting the state of the processing process. The size of the cutting force directly affects the wear rate of the tool and the processing accuracy of the workpiece, while the cutting temperature is related to the thermal deformation of the material and the durability of the tool. The sleeve milling machine can monitor the changes of cutting force and cutting temperature in real time through the built-in force sensor and temperature sensor. When these parameters exceed the preset range, the machine tool can automatically adjust the cutting parameters, such as reducing the cutting speed, increasing the feed rate or adjusting the cutting depth, so as to avoid machining errors caused by excessive tool wear or thermal deformation of the material.

Real-time monitoring of workpiece size is an important means to ensure machining accuracy. The sleeve milling machine is usually equipped with a high-precision measurement system, such as a laser rangefinder or an optical measuring head, which can measure the workpiece size in real time during the machining process. These measurement data can be fed back to the machine tool's control system in real time and compared with the preset drawing size. Once a deviation is found, the machine tool can immediately adjust the machining path or cutting parameters to ensure the accuracy of the workpiece size.

Tool wear is one of the key factors affecting machining accuracy and efficiency. The sleeve milling machine can monitor the tool wear in real time through the built-in tool wear monitoring system. This system usually evaluates the degree of tool wear by analyzing the vibration signal or the change of cutting force during the cutting process. When the tool wear reaches the preset threshold, the machine tool can send out an early warning signal to remind the operator to replace the tool, thereby avoiding processing errors caused by excessive tool wear.

The application of online detection function not only improves the processing accuracy and stability of sleeve turning and milling composite processing equipment, but also brings many advantages:
Improve processing efficiency: By real-time monitoring and adjusting processing parameters, the machine tool can avoid processing interruptions and rework caused by factors such as tool wear and material deformation, thereby improving processing efficiency.
Reduce production costs: The online detection function can promptly detect and handle abnormal conditions during the processing process, avoiding material waste and tool damage caused by processing errors, thereby reducing production costs.
Improve product quality: By real-time monitoring of workpiece dimensions and tool wear, the machine tool can ensure that each copper part meets the high-precision standards expected by customers, thereby improving product quality and customer satisfaction.
Enhance process optimization capabilities: The large amount of real-time data provided by the online detection function provides valuable information support for process optimization. By analyzing these data, operators can continuously optimize processing parameters and process routes, thereby improving processing efficiency and product quality.

Taking the customization of high-precision copper parts as an example, the online detection function of the sleeve milling and turning composite processing equipment has shown strong advantages in the face of complex processing tasks. A customer needs to customize a batch of copper connectors for precision electronic equipment. These connectors not only have high dimensional accuracy requirements, but also have complex shapes and are difficult to process.

During the processing process, the machine tool uses the online detection function to monitor the changes in cutting force and cutting temperature, as well as the workpiece size and tool wear in real time. Once the cutting force or cutting temperature is found to be abnormally high, the machine tool immediately adjusts the cutting parameters to avoid processing errors caused by excessive tool wear and thermal deformation of the material. At the same time, by real-time monitoring of the workpiece size and tool wear, the machine tool can ensure that the dimensional accuracy and surface quality of each connector meet customer requirements.

This batch of high-precision copper connectors was successfully delivered to the customer and received high praise from the customer. This successful case fully demonstrates the important role of the online detection function of the sleeve milling and turning composite processing equipment in the customization of high-precision copper parts.

The online detection function of the sleeve milling and turning composite processing equipment is the key to achieving high-precision manufacturing. By real-time monitoring of key data in the processing process, the machine tool can adjust the processing parameters in time to avoid processing errors caused by factors such as tool wear and material deformation. This function not only improves processing efficiency and product quality, but also reduces production costs, bringing significant competitive advantages to the manufacturing industry. With the continuous advancement of technology and the continuous development of the market, the online detection function of sleeve turning and milling composite processing equipment will continue to be upgraded and improved, bringing more innovations and breakthroughs to the field of high-precision manufacturing.