The turning and milling compound machine tool combines the processing characteristics of lathes and milling machines. Through the multi-axis linkage function, it can realize the precise processing of complex three-dimensional shapes. This technology breaks through the limitations of traditional processing methods and makes it possible to complete the processing of multiple surfaces in one clamping. For copper sleeve parts, the processing of inner and outer circles, end faces, threads and various special shapes can be achieved through the multi-axis linkage function of the turning and milling compound machine tool.
The shape complexity of copper sleeve parts is increasing, which is mainly reflected in the following aspects:
Inner and outer circle processing: Copper sleeve parts usually have inner and outer cylindrical surfaces. The dimensional accuracy and surface quality of these cylindrical surfaces are crucial to the performance of the parts. Traditional processing methods often require multiple clamping and tool changes, which is not only inefficient, but also prone to errors.
End face processing: The parallelism and verticality of the end face have an important influence on the matching accuracy and stability of copper sleeve parts. Traditional processing methods often make it difficult to ensure high-precision processing of the end face.
Thread processing: Thread is one of the common features of copper sleeve parts, and its processing accuracy and surface quality directly affect the performance and life of the parts. Traditional thread processing methods are often inefficient and difficult to ensure high precision.
Special shape processing: With the continuous innovation of industrial design, the shapes of copper sleeve parts are becoming more and more complex. The processing of these special shapes requires high-precision machine tools and advanced processing technology to achieve.
The multi-axis linkage function of the milling machine tool can realize the one-time processing of the complex three-dimensional shape of the copper sleeve parts by programming the motion trajectory and cutting parameters of the tool. This technology not only improves the processing efficiency, but also ensures the high precision and high quality of the parts.
Programming the tool motion trajectory: On the milling machine tool, the tool motion trajectory can be accurately programmed through an advanced CNC system. The programmer can set the tool motion path, speed, feed rate and other parameters according to the three-dimensional model of the copper sleeve part. These parameters will guide the precise movement of the tool during the processing process to ensure the shape accuracy and dimensional accuracy of the part.
Multi-axis linkage processing: The multi-axis linkage function of the milling machine tool allows multiple axes to be controlled simultaneously for coordinated movement. When processing copper sleeve parts, this means that inner and outer circles, end faces, threads and special shapes can be processed at the same time. This one-time processing method greatly reduces the number of tool changes and re-clamping, and improves processing efficiency. Since the errors caused by multiple clamping are reduced, the high precision and high quality of the parts are also guaranteed.
High-precision cutting parameter setting: On the turning and milling compound machine tool, the setting of cutting parameters is crucial to the processing quality and efficiency. Parameters such as cutting speed, feed rate and cutting depth need to be reasonably set according to the material properties and shape complexity of the copper sleeve parts. By accurately setting these parameters, the stability and cutting efficiency of the tool during the processing can be ensured, while the surface quality and dimensional accuracy of the parts can be guaranteed.
In practical applications, the multi-axis linkage function of the turning and milling compound machine tool has been successfully applied to the processing of a variety of copper sleeve parts. For example, in the field of aerospace, some high-precision and high-complexity copper sleeve parts need to be realized through multi-axis linkage processing. These parts have complex shapes, high dimensional accuracy, and strict requirements on surface quality. Through the multi-axis linkage processing of the turning and milling compound machine tool, all processing procedures of these parts can be completed at one time, greatly improving processing efficiency and product quality.
In the electrical and electronic fields, some copper sleeve parts with special shapes also need to be processed by multi-axis linkage of turning and milling machine tools. The shapes of these parts are complex and changeable, and they have extremely high requirements for dimensional accuracy and surface quality. By accurately setting the tool's motion trajectory and cutting parameters, turning and milling machine tools can achieve efficient and precise processing of these parts.